500L Vacuum Homogenizing Emulsifier Mixing System

500L Vacuum Homogenizing Emulsifier Mixing System

The OCLA Equip 500L Vacuum Homogenizing Emulsifier is an industrial processing system designed for manufacturers that require consistent mixing, emulsification and homogenization at larger production volumes.

Unlike a conventional mixing tank, this system combines controlled mixing, electric heating, water cooling, high-speed homogenization and vacuum processing in one integrated production setup.

The system consists of a 500L main emulsifying vessel, one oil-phase tank and one water-phase tank, together with the operating platform and electrical control system.

How the Production Process Works

1. Oil & Water Phase Preparation
Raw materials can be prepared separately in the dedicated oil and water tanks before being transferred into the main emulsification vessel.

2. Heating & Mixing
The three-layer vessel construction supports electric heating and tap-water cooling, allowing the operator to control the product during different stages of processing.

3. Scraping & Agitation
The top scraping mixer operates from 0–60 RPM and helps continuously move product around the vessel during processing.

4. High-Speed Homogenization
The bottom-mounted 3000 RPM homogenizer provides high-shear processing for breaking down and dispersing ingredients to create a more uniform and consistent finished product.

5. Vacuum Processing
The closed-lid vacuum system allows processing under vacuum conditions, helping reduce trapped air and foaming during suitable production processes.

6. Cooling & Discharge
Following emulsification and homogenization, the product can be cooled as required before proceeding to the next production stage, such as storage, transfer or filling.

Suitable Applications

This equipment is suitable for manufacturers producing products that require controlled mixing, emulsification or homogenization, including:

• Body creams and lotions

• Cosmetic creams

• Hair creams and conditioners

• Liquid and semi-viscous cosmetic products

• Personal-care formulations

• Suitable pharmaceutical and chemical formulations

• Other emulsified products requiring high-shear homogenization

Product compatibility should be confirmed with OCLA Equip before production, as the required configuration may vary depending on viscosity, formulation, temperature and manufacturing process.

Built for Industrial Production

With a 500L working capacity per batch, this system is intended for established or growing manufacturers moving toward a more controlled and integrated production workflow.

Rather than purchasing individual machines without considering how they work together, OCLA Equip can review your product, required batch capacity, available factory space, utilities and production process to recommend an appropriate equipment configuration.